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Electric Motor for racing karts (High Performance)
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Aaron R Bailey



Joined: 03 Feb 2010
Posts: 6

PostPosted: Tue Feb 16, 2010 12:04 pm    Post subject: Electric Motor for racing karts (High Performance) Reply with quote

Hey Everyone,

An engineering group at Cal Poly is working on developing a high performance electric motor for kart racing. The motor would be mostly made of carbon Fiber, weigh less than 15lbs with a mount, and put out about 28 lb-ft of torque with a top speed of 80 mph. With electric motors the torque is constant, so you would have maximum torque at 0 rpm up through the range up to ~70mph, where it would begin to drop off.

The performance of this motor would rival or surpass a TaG engine. The battery would weigh between 20-25 lbs and would basically replace the current fuel tank on the car.

We would like to get some feedback on the idea, including how much would you pay for the motor/battery combination (assuming you wouldn't have to rebuild it or service it for a year minimum), how long you would like a battery to last (meaning would you rather have 4 smaller batteries you could switch out throughout the day or a single larger battery).
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Kristian Werkley



Joined: 22 Sep 2006
Posts: 317
Location: United States, New Jersey, Lindenwold

PostPosted: Tue Feb 16, 2010 1:20 pm    Post subject: Reply with quote

That's pretty awesome, I know in RC car racing electric is really starting to surpass the nitro cars for performance.

I would think if the whole system could be had for ~$5000 and would give ~20 minutes of run time, you would have a viable replacement for gas kart engines.

Oh and if it can get closer to 100 mph that'd be great too. Smile
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Mike Goebel



Joined: 28 Jul 2001
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Location: United States, California, Winnetka

PostPosted: Tue Feb 16, 2010 1:34 pm    Post subject: Reply with quote

No sound, No interest!



Mike G.
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Juan Jaramillo



Joined: 20 Jan 2010
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Location: United States, Virginia, Roanoke

PostPosted: Tue Feb 16, 2010 1:43 pm    Post subject: Reply with quote

LOL
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Chad Stapleton



Joined: 19 Jul 2001
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PostPosted: Tue Feb 16, 2010 2:04 pm    Post subject: Reply with quote

Kristian Werkley wrote:

I would think if the whole system could be had for ~$5000 and would give ~20 minutes of run time, you would have a viable replacement for gas kart engines.....


I doubt there are many karters who would shell out $5k for an electric power unit with no track record.
i think you should target <$2k with an ideal closer to $1k when in mass production.......if you want to sell in quantity rather than simply "novelty" sales.

Quote:
....The motor would be mostly made of carbon Fiber, weigh less than 15lbs with a mount,...


Why CF ? ... super low weight is not essential. go with cheaper materials to keep the costs down and increase market volumes.

PS.... if you cant do it....the Chinese will ! Shocked
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Dean Graves



Joined: 11 Sep 2001
Posts: 518
Location: United States, California, Lompoc (Lompton)

PostPosted: Tue Feb 16, 2010 2:31 pm    Post subject: Reply with quote

Aaron,

Good idea, they said the World Formula would never make it too. Remember? May have to start a grass roots thang. Wink
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Clarence Carter



Joined: 08 May 2008
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Location: United States, Georgia, Atlanta

PostPosted: Tue Feb 16, 2010 2:34 pm    Post subject: Reply with quote

Mike Goebel wrote:
No sound, No interest!



Mike G.


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Kris Zimmerman



Joined: 29 Oct 2004
Posts: 432
Location: United States, Oregon, Newberg

PostPosted: Tue Feb 16, 2010 2:34 pm    Post subject: Reply with quote

Come on goebel, you never made car noises as a kid? You could be a clutch kart one lap, a shifter the next and the flagman would be busy black flagging everyone for swearing at each other Laughing

I'm actually interested in electric karts. The biggest issue is battery cost, weight and run time.
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Mike Goebel



Joined: 28 Jul 2001
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Location: United States, California, Winnetka

PostPosted: Tue Feb 16, 2010 2:47 pm    Post subject: Reply with quote

Kris Zimmerman wrote:
Come on goebel, you never made car noises as a kid?


Maybe, ok I still do on my heavy traffic drives home.


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Chad Stapleton



Joined: 19 Jul 2001
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PostPosted: Tue Feb 16, 2010 3:06 pm    Post subject: Reply with quote

Aaron,
it seems your ESP will need to include a "sound generator" ( with Iphone connectivity so people can download their favorite motor sounds) ..
......if you want to reach the whole market ( inc Goebel !) Very Happy


Also, what is new about this proposed system ???
There are several existing high power (low weight ?) electric drive systems available for karts. what is missing, as Kris said, is a cost suitable effective , low weight , battery pack. Crying or Very sad Crying or Very sad
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Dan Haynes



Joined: 17 Sep 2007
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PostPosted: Tue Feb 16, 2010 3:58 pm    Post subject: Reply with quote

just put a baseball card in the spokes Laughing
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Kristian Werkley



Joined: 22 Sep 2006
Posts: 317
Location: United States, New Jersey, Lindenwold

PostPosted: Tue Feb 16, 2010 4:33 pm    Post subject: Reply with quote

Chad Stapleton wrote:
Kristian Werkley wrote:

I would think if the whole system could be had for ~$5000 and would give ~20 minutes of run time, you would have a viable replacement for gas kart engines.....


I doubt there are many karters who would shell out $5k for an electric power unit with no track record.
i think you should target <$2k with an ideal closer to $1k when in mass production.......if you want to sell in quantity rather than simply "novelty" sales.



$5k isn't that far off what most engine packages cost these days. Who says it won't have a track record? If the product is released correctly it will have been thoroughly tested and demonstrated.

It's happening right now in 1/8th scale RC cars, they won't even let the new electric cars run with the nitro cars because the electric is so much faster.

It's just a matter of time before gas is a thing of the past.
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Rich Hays



Joined: 09 Sep 2005
Posts: 239
Location: United States, California, Huntington Beach

PostPosted: Tue Feb 16, 2010 4:36 pm    Post subject: Reply with quote

Mike Goebel wrote:
No sound, No interest!



Mike G.



Electric motors make sounds ....... Just not the right ones !

-rh
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Chad Stapleton



Joined: 19 Jul 2001
Posts: 4403

PostPosted: Tue Feb 16, 2010 5:27 pm    Post subject: Reply with quote

Kristian Werkley wrote:

$5k isn't that far off what most engine packages cost these days....


Kristian, have you read the threads in the General forum on ...
"Why are so many people leaving karting lately" ...
and .... "How to keep karting costs down"

and have you listened to the debate on the $5k KF class motors ??
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Kristian Werkley



Joined: 22 Sep 2006
Posts: 317
Location: United States, New Jersey, Lindenwold

PostPosted: Tue Feb 16, 2010 5:56 pm    Post subject: Reply with quote

Chad Stapleton wrote:
Kristian Werkley wrote:

$5k isn't that far off what most engine packages cost these days....


Kristian, have you read the threads in the General forum on ...
"Why are so many people leaving karting lately" ...
and .... "How to keep karting costs down"

and have you listened to the debate on the $5k KF class motors ??


Yea I've been reading, I'm just trying to be realistic about a release price for a high performance system. (I think to be successful it should be faster than a shifter kart in order to get everyone's full attention)

As the trend caught on economies of scale would probably help mitigate costs.
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