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Clone Vibration
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Brian Degulis



Joined: 13 Aug 2012
Posts: 415
Location: United States, Florida,

PostPosted: Fri Nov 23, 2012 2:26 pm    Post subject: Clone Vibration Reply with quote

We put together our first clone for my 12 year old son. We built the engine with all permissable up grades stuck it on an Extreme Kart frame and WA LA !!! I'm impressed with the performance for the money invested. The vibration was a little tough to get used to compared to a 2 stroke. So I decided to mount the seat with springs on the bottom and gromets on the struts. It's rigid but it floats enough to isolate most of the vibration. Makes for a much smoother feel and less fatique.

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John Matthews



Joined: 04 Dec 2004
Posts: 1992
Location: United States, Michigan, Williamsburg

PostPosted: Sat Nov 24, 2012 9:40 am    Post subject: Reply with quote

Seat mounting is one of the most critical tuning tools we have with karts, I don't know how the springs will affect handling but I can't imagine they will be better than washers or hard plastic spacers handling wise.

If you're getting excessive vibration I would seriously check out the engine, clutch, and possibly change out the flywheel. It shouldn't be enough to make your 12-year-old uncomfortable under normal circumstances. If in doubt check with some of the other racers at your track, if your engine is vibrating enough to make you change the seat mounting there may be something far worse going on.

Just my 2 cents but I've built a lot of engines and know what can happen when out of balance stuff breaks loose Shocked

Safety fast!!!!

Cheers,
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Walt Gifford



Joined: 19 Jul 2002
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PostPosted: Sat Nov 24, 2012 2:07 pm    Post subject: Reply with quote

Not sure if that's WKA legal, might be considered moveable chassis components. To my mind I wouldn't want my seat held on by two pieces of 1/8 wire. Then again I'm a pretty heavy guy.

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Brian Degulis



Joined: 13 Aug 2012
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Location: United States, Florida,

PostPosted: Sat Nov 24, 2012 3:43 pm    Post subject: Reply with quote

We actually had a guy familiar with clones run it and he called it normal for an aluminum flywheel engine. The seat struts are welded triangulated braces and they have rubber bushings. So if a spring were to break the front of the seat would just drop down to the tab I can't see how we could loose it. I guess we could go back to rubber all around but it is a much smoother ride this way.


Brian
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John Matthews



Joined: 04 Dec 2004
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Location: United States, Michigan, Williamsburg

PostPosted: Mon Nov 26, 2012 6:55 am    Post subject: Reply with quote

I don't doubt it's smooth, and until you start winning probably nobody will question legality.

The only issue I see is chassis tuning (since you're already running a billet flywheel). Lots of times drivers complain of different things and crew chiefs do their best to fix them. Problem is racing isn't about being comfortable, the seat needs to go where it needs to go for performance and if the driver is a little uncomfortable they need to deal with it for the 20 minutes they're on track. If you're just recreational karters then it's nothing to worry about but if you're trying to build a competitive package I'd ditch the springs and go with a more solid mount. The way a seat transfers weight to the chassis really is one of the most important aspects of getting any kart to handle.

Cheers,
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Bernie Lacotta



Joined: 21 Mar 2006
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PostPosted: Mon Nov 26, 2012 7:10 am    Post subject: Reply with quote

John Matthews wrote:
I don't doubt it's smooth, and until you start winning probably nobody will question legality.

The only issue I see is chassis tuning (since you're already running a billet flywheel). Lots of times drivers complain of different things and crew chiefs do their best to fix them. Problem is racing isn't about being comfortable, the seat needs to go where it needs to go for performance and if the driver is a little uncomfortable they need to deal with it for the 20 minutes they're on track. If you're just recreational karters then it's nothing to worry about but if you're trying to build a competitive package I'd ditch the springs and go with a more solid mount. The way a seat transfers weight to the chassis really is one of the most important aspects of getting any kart to handle.

Cheers,


Right on the button,John! I just can't believe that a movable mass,as it is when suspended by the seat springs is a good idea as the weight transfer would be different as the G forces change in different corners. I see it as a very bad idea. Comfort and racing are rarely used in the same sentence.
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Brian Degulis



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PostPosted: Mon Nov 26, 2012 8:02 am    Post subject: Reply with quote

We saw no change in handling at all and I wouldn't expect to see any. Seat positioning is critical I don't think rigidity in mounting is critical at all. I've got shifters with the tillet plastic seat which flexes like a wet noodle. Many seats ride on rubber bushings and add no rigidity to the frame. I can find nothing in the rules requiring a rigid seat mount.



Brian
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John Matthews



Joined: 04 Dec 2004
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PostPosted: Mon Nov 26, 2012 9:25 am    Post subject: Reply with quote

Go with what works for you as long as the tech man doesn't have a problem with it.

The issue I'm talking about isn't the seat "adding rigidity" though, it's weight transfer allowing the inside rear to lift. If the drivers weight can't help lift the inside rear you'll be scrubbing speed off in the corners which translates to higher lap times. I don't know how a spring under the seat will affect this but I only use hard plastic or metal washers for seat mounting.

Of course YMMV but picking up the inside rear is pretty basic to getting the best times from any sprint chassis (dirt oval uses stagger).

Cheers,
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Brian Degulis



Joined: 13 Aug 2012
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PostPosted: Mon Nov 26, 2012 9:38 am    Post subject: Reply with quote

Weight distribution is the same with rigid or soft mounting. If you put 100 lbs on a scale or 100lbs on a spring that's on a scale it still reads 100 lbs.



Brian
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John Matthews



Joined: 04 Dec 2004
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Location: United States, Michigan, Williamsburg

PostPosted: Mon Nov 26, 2012 10:35 am    Post subject: Reply with quote

Brian Degulis wrote:
Weight distribution is the same with rigid or soft mounting. If you put 100 lbs on a scale or 100lbs on a spring that's on a scale it still reads 100 lbs.



Brian


Hi Brian,

Like I said, do what works for you. I'm just giving my honest input based on my experience setting up chassis for competitive racers. If your spring method makes your kid faster then I can't argue with that.

However, I don't think you're quite getting what I'm saying about weight transfer. While you are right about the spring having a null effect in a static situation when you start talking about dynamic loads it's a completely different situation. If it wasn't then the springs and shocks on your tow vehicle wouldn't dampen the ride and the springs wouldn't dampen the vibration from your trick clone motor.

What I believe will happen with your spring mounting is the kart will enter a corner, the spring will start to compress while dampening not only engine vibration but shock from the track surface transferred through the kart chassis. At some point the spring will be completely compressed and the seat mounting will function the same as a rigid mount. When this happens the inside rear may or may not already be unloaded but if it isn't the shock will probably cause the frame to flex and the inside rear will unload.

Now, there are a lot of other variables to take into account here. The rigidity of the frame and axle, Front and rear track width, your son's upper body weight, how much grip the tires have, and how tight the corners are. These are all well known tuning variables used for getting the optimum set-up on kart chassis. What I wouldn't want to do (me personally) is add yet another variable to the equation. It might well be that your track is wide enough and lap times are high enough that you won't see any difference with and without the springs. The driver will have something to do with this as well and since it's the only part you can't swap out you will have to work with what you've got.

I hope you have a great season running the clone motor and you enjoy 4 cycle racing enough to continue with it for years to come. If you have any questions I can help with please feel free to ask on this forum or drop me a PM. Also if you want a good read about race car setup and handling dynamics I highly recommend Carroll Smith's "Tune to Win" available at carrollsmith.com

Cheers,
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John Matthews
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Brian Degulis



Joined: 13 Aug 2012
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PostPosted: Mon Nov 26, 2012 5:23 pm    Post subject: Reply with quote

Maybe without seeing and feeling it you've got the wrong idea. Those springs wouldn't compress and bottom if he drove off a cliff. The seat does not move when you get in they're much to rigid. The side seat struts are welded and triangulated to the frame with the seat mounted in the traditional way. It hasn't made him any faster or slower as I said it's had no effect at all other than to dampen vibration a bit.


Brian
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Bernie Lacotta



Joined: 21 Mar 2006
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PostPosted: Mon Nov 26, 2012 5:41 pm    Post subject: Reply with quote

Brian Degulis wrote:
Maybe without seeing and feeling it you've got the wrong idea. Those springs wouldn't compress and bottom if he drove off a cliff. The seat does not move when you get in they're much to rigid. The side seat struts are welded and triangulated to the frame with the seat mounted in the traditional way. It hasn't made him any faster or slower as I said it's had no effect at all other than to dampen vibration a bit.


Brian


Brian, Taken into account that I'm a big guy,I was playing around with set ups one day,I had the engine mounted where the clutch retaining bolt was a half inch away from the seat. With rigid mounts there was enough weight transfer to have that bolt head eat through the seat. Just saying.
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Brian Degulis



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PostPosted: Mon Nov 26, 2012 7:54 pm    Post subject: Reply with quote

Well I apreciate everyones input it's logical information. For now I,ll wait and see. I'll be sure to post any positive or negative effects if I see them.


Brian
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John Matthews



Joined: 04 Dec 2004
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Location: United States, Michigan, Williamsburg

PostPosted: Tue Nov 27, 2012 7:27 am    Post subject: Reply with quote

Let us know how it works out technically, and what the officials say when your son starts winning Wink

Cheers,
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Walt Gifford



Joined: 19 Jul 2002
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PostPosted: Tue Nov 27, 2012 7:40 am    Post subject: Reply with quote

WKA Tech 251.12 Suspension Components:
Use of suspension components of any type, including springs, shocks ect. is prohibited.
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