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help needed finding problem on cr125 transmission
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Todd Kageals



Joined: 15 Jun 2012
Posts: 271

PostPosted: Fri Nov 30, 2012 12:23 pm    Post subject: Reply with quote

Chris,

Where do I put the shim? Should I just turn one on the lathe? 2mm? I assume? I assume I am basically installing a washer that would take up the space of the wider gear??

Chris Reinhardt wrote:
Todd Kageals wrote:
OK....just making sure here. I have a '94 transmission ("narrow" I believe) but I have '99 cases (assume these are "wide"). So....all I need to do is get the '97 main shaft and move all my gears etc. from the '94 over to the new shaft. I don't need any shimming etc. Correct?

I'd just shim my '94 transmission but I don't see anyone saying that they have done this and that it works!


It works!

CR
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Chris Reinhardt



Joined: 29 Aug 2002
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Location: United States, New York, Ossining

PostPosted: Fri Nov 30, 2012 1:20 pm    Post subject: Reply with quote

Todd, I can't explain how to shim a transmission over the internet Shocked

If you like pack up and ship it to me, I would glad to help out.....


CR
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Todd Kageals



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PostPosted: Fri Nov 30, 2012 1:52 pm    Post subject: Reply with quote

Well....I really appreciate the offer and it may come to that....wish I had known that before I tried the swap. Hell....at this point I might just put the 5 speed back in it an be done!
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Todd Kageals



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PostPosted: Fri Nov 30, 2012 2:04 pm    Post subject: Reply with quote

Is it as simple as shimming the distance to make up for the extra width of the built in gear?
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Todd Kageals



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Posts: 271

PostPosted: Fri Nov 30, 2012 3:26 pm    Post subject: 6 speed shaft longer than 5 speed shaft????? Reply with quote

Well....this does not make any sense. The 6 speed shaft is actually LONGER than the 5 speed shaft that came out of the '99. I'm speaking of the distance from edge to edge of the gear pack (the part between the bearings). I included the thrust washers when I measured. How can THAT be right?????
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Chris Reinhardt



Joined: 29 Aug 2002
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Location: United States, New York, Ossining

PostPosted: Fri Nov 30, 2012 4:33 pm    Post subject: Reply with quote

This is why I can't explain this over the internet.....


CR
_________________
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"This is how we roll!"
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CR2 Motorsports
"Home of Cobalt Superkarts"
www.CR2MotorSports.webs.com
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Todd Kageals



Joined: 15 Jun 2012
Posts: 271

PostPosted: Fri Nov 30, 2012 5:48 pm    Post subject: Reply with quote

Well can you give me a hint??? Please??? I'm begging here!!!!! Seriously....I'd rather do it myself so that I can learn for the future (generally I try to do all my own work). However, I'll send it to you if I must. What all would you need? The cases (all new bearings are already installed), six speed tranny, crankshaft and gasket?

Chris Reinhardt wrote:
This is why I can't explain this over the internet.....


CR
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Chris Reinhardt



Joined: 29 Aug 2002
Posts: 2919
Location: United States, New York, Ossining

PostPosted: Fri Nov 30, 2012 5:52 pm    Post subject: Reply with quote

Todd, I'm sorry, I'm not really going to get into on here, if someone can't figure it out from all the information that's posted, then you really shouldn't doing it....
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www.CR2MotorSports.webs.com
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Todd Kageals



Joined: 15 Jun 2012
Posts: 271

PostPosted: Sat Dec 01, 2012 5:24 am    Post subject: Reply with quote

Well.....I'll send it to you if you are willing to do it for me. What all would you need?
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